387 8602 nafi description ? nafi board-mounted connectors are used as interface between daughter-boards and back planes or between two adjacent daughter- boards. ? the connector support is of light alloy. it is dril- led to a 2.54 x 2.54 mm (.100 x .100) matrix accommodating contacts housed in modular insulators with one, two or four contacts. on assembly, the blocks form inter- connections of different length and width. ? the daughter board is generally associated with a male header. the male header is an aluminum alloy extrusion holding blade contacts for solder angle and straight spill ter- mination. ? the system is highly flexible. aluminum alloy is robust, light, simple and may be machined accurately. ? the association of blade and tuning fork contacts is a simple design, highly efficient under severe vibration. ? contact numbers : from 10 to 300. characteristics mechanical ? contact insertion and extraction forces per contact pair : - mating 0.45 n average - unmating > 0.25 n ? block retention in support 35 n ? contact retention in insulator 35 n ? contact endurance : mating/unmating cycles 500 electrical ? signal contacts : - maximum current rating per contact 3 a - dwv 1000 v - insulation resistance 5000 m - contact resistance 6,7 m ? coaxial contacts for cable impedance 50 , 75 , 95 ? power contacts current rating 10 a, 15 a, 20 a ? fibre optic contact attenuation at 850 nm = 1,5 db typical physical as per mil-c 28754 ? tests as per mil-c 1344 - damp heat method 1002 - thermal shock method 1003 - salt spray method 1001 - physical shock method 2004 - vibration method 2005 ? working temperature : - polyimide insulator series mil-c 28754 - 55c + 105c applications military airborne computer standards according to mil-c 28754 and navord ws 6157 components materials finishes modular insulators ? polyimide 6 x 6 self extinguishing natural colour male contacts brass ? active area : gold over nickel female contacts copper alloy ? termination area : tinlead over nickel extruded supports and back planes aluminum alloy ? alodine 1200 clear chromate ? optional blackanodized polarizing keys ? non removable male stainless steel ? removable male nickel copper ? non removable female aluminum alloy ? removable female nickel copper materials and finishes nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 387 1
8602 nafi 388 suffix 000 - standard 031 - din 41612 interchangeable connector - others please consult us 008 - with fixing version coding example 10 - end a : male d shape key orientation 26 - end b : male v shape key orientation 4040 - removable key guides example : 8602 - 100 - 22 - 13 - 5 - 4040 - 000 end a - key shape end b - key shape polarization - fixed key guides contact plating 5- standard 8- mil-c 28754 contact termination 13 - angle spill pwb (.063) 14 - straight spill pwb (.063) to (.126) 15 - 2 wire wraps female only contacts 25 - 3 wire wraps 27 - flex cable spill xx - others please consult us connector type number of contacts basic series 8602 - 100 - 22 - 13 - 5 - 10 26 - 000 ordering information } without stand off 31 33 35 male 22 24 26 female 2 rows 3 rows 4 rows with stand off 11 13 15 10 11 1213141516171818171615141312 11 10 d shape male-orientation female-orientation 202122232425262728282726252423222120 v 303030303030303038383030303030303030 o mil key guides coding 18 - 28 - 38 are corresponding to key guides delivered separately upside termination coding see table below end a end a end b nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 388 2
389 8602 nafi d = ( n - 1) x 2,54 ( 100 - 1) x 2,54 = 124,46 r2 d = ( n - 1) x (.100) ( 100 - 1) x (.100) = (4.900) r2 a = d + 13,54 124,46 + 13,54 = 138,00 a = d + (.533) (4.900) + (.533) = (5.433) c = d + 7,62 124,46 + 7,62 = 132,06 c = d + (.300) (4.900) + (.300) = (5.200) female connector wire wrap or straight spill terminations without fixing version (standard) 000 suffix with fixing version - 008 specification dimensions : see male connector straight spill termination mating datum plane * please, consult us note : a, b, c, d, row marking at the request 1.6 (.062) ** 1 ** 2.4 (.095) 4.45 (.175) 0.43 (.017) 2 12.85 (.505) 0.87 (.034) 3.2 (.126) 4.45 (.175) 0.43 (.017) 3 16.05 (.632) 0.87 (.034) ---4 ** straight spills wire wraps pwb thickness e f? nb wraps e f? formula ex : 100 contacts / 2 rows n : number of contacts r : number of rows * center mounting stand off is used only in contact arrangement over 50 per row. 7.10 .279 ref key center line ref marking area 7.9 .311 9.65 .380 2.54 .100 f f ref 2.54 .100 12.20 .480 f 2.54 .100 3.00 .118 1.27 .050 pin n1 contact orientation standard transverse d d c a 4.30 .169 3.70 1.46 +0.2 9.65-0.15 +.0079 .380-.0059 e * nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 389 3
8602 nafi 390 1,6 (.062) 2,70 (.106) 0,43 (.017) 2,4 (.095) ** 3,2 (.126) ** pwb thickness e f? mating datum plane * please, consult us female connector angled spill terminations for card extender d = ( n - 1) x 2,54 ( 100 - 1) x 2,54 = 124,46 r2 d = ( n - 1) x (.100) ( 100 - 1) x (.100) = (4.900) r2 a = d + 15,24 124,46 + 15,24 = 139,70 a = d + (.600) (4.900) + (.600) = (5.500) c = d + 7,62 124,46 + 7,62 = 132,09 c = d + (.300) (4.900) + (.300) = (5.200) b = d + 10,16 124,46 + 10,16 = 134,62 b = d + (.400) (4.900) + (.400) = (5.300) formula ex : 100 contacts / 2 rows n : number of contacts r : number of rows 9.80 .386 2 rows 3 rows 4 rows 12.35 .486 ref ref ref 2.54x3=7.62 .100x3=.300 13.85 .545 1.27 .050 0.96 .038 2.54 .100 3.56 .140 7.43 .292 2.54x2=5.08 .100x2=.200 contact orientation standard transverse a c d a b d 1.27 .50 3.81/ .150 2.54/ .100 2.4/ .094 3.56 .140 8.40 .331 11.00 0.25 .433 .001 14.75 .580 5.50 .215 pin n1 ref e f 8.40 .331 key center line nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 390 4
391 8602 nafi d = ( n - 1) x 2,54 ( 100 - 1) x 2,54 = 124,46 r2 d = ( n - 1) x (.100) ( 100 - 1) x (.100) = (4.900) r2 a = d + 15,24 124,46 + 15,24 = 139,70 a = d + (.600) (4.900) + (.600) = (5.500) c = d + 7,62 124,46 + 7,62 = 132,09 c = d + (.300) (4.900) + (.300) = (5.200) b = d + 10,16 124,46 + 10,16 = 134,62 b = d + (.400) (4.900) + (.400) = (5.300) formula ex : 100 contacts / 2 rows n : number of contacts r : number of rows mating datum plane note : a, b, c, d row marking at the request male connector angle spill terminations * center fixing recommended from 50 contacts per row. 0.96 .038 2 rows 3 rows 4 rows 3.50 .138 ? 0.43 .017 2.54 .100 2.54 .100 9.80 .386 2.54 .100 12.35 .486 2.54 .100 2.54 .100 3.65 .144 8.40 .331 3.70 .146 14.75 .580 ref ref ref marking area key center line 2.54 .100 contact orientation standard transverse 3.81/ .150 1.27 .050 5.50 .215 3.56 .140 6.35 .250 2.54/ .100 ? 2.40/ .094 a b d * c 14.75 .581 7.23.0.2 .285.008 pin n1 rf 7.25 .285 nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 391 5
8602 nafi 392 n : number of contacts r : number of rows without fixing version (standard) - 000 suffix with fixing version - 008 specification male modules details mating datum plane male connector straight spill terminations d = ( n - 1) x 2,54 r d = ( n - 1) x (.100) r formula a d + 20.32 d + 17.78 d + 15.24 a d + (.800) d + (.700) d + (.600) b d + 15.24 d + 12.70 d + 7.62 b d + (.600) d + (.500) d + (.300) c d + 7.62 d + 7.62 d + 7.62 c d + (.300) d + (.300) d + (.300) dimension 2 rows 3 rows 4 rows ? 0.43/ .017 4.25 .167 10.60 .417 2.54 .100 2.54 .100 9.80 .386 2.54 .100 12.35 .486 3.65 .143 ref ref ref +0.15 5.90-0.10 +.006 .232-.004 key center line 7.25 .285 a b c a b c a c = b d c pin n1 pin n1 pin n1 2.54 .100 m2.5 5.08 .200 ref 1.28 ? 8 .13 -.005 .050 0 3.70.15 .146.006 2 rows 3 rows 4 rows nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 392 6
393 8602 nafi part number purpose part number purpose female straight spills male angle spills coaxial contacts flex cable power contacts pwb pin layout key guides - non removable as per mil-c 28754/24 and 39 hand tools shape male female d v o standard polarizing keys are integrated into part-number. they are supplied installed in the orientation selected by user. the polarizing keys may also be supplied separately (code 18, 28 or 38). please, consult us for installation tool. specific versions available upon request 8602-01 contact insertion / removal w.w female contact, installed on extrusion 8602-02 contact insertion / removal w.w female contact, installed on metal back-plane 8602-03 removal male and female straight spill contacts 8602-04 re-insertion straight spill male contacts 8602-05 installation of male polarizing keys d-shape code 18, supplied separately 8602-06 re-insertion female contacts, all termination types. 7.50/ .295 10.30/ .405 ? 3.18/ .125 1.90 .075 90 90 4.00/ .157 4.00/ .157 ? 3.00/ .118 ? 1.78/ .070 ? 2.55/ .100 10.40/ .409 7.50/ .295 10.30/ .405 ? 2.7 min ? .106 min ? 2.70 min .106 2.54 .100 2.54 .100 2.54 .100 2.54 .100 ? 0.65 min .025 ? 0.65 min 0.25 signal contacts coaxial contacts signal contacts power contacts 5 holes ? 1.3 min/.051 4 holes ? /.043 min ? 2.70 min .106 3.62 .142 1.27 .050 0.5 min .020 4.445 .175 1.5 .060 ? 0.65 min .025 3.40 max .134 5.08 .200 2.54 .100 2.54 .100 ? 0.65 min .025 min 2.54 .100 pin n1 2.54 .100 1.27 .050 ? 1.55 .06 4.00 .157 ? 3.63/ .123 2.44 0.96 nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 393 7
8602 nafi 394 male contacts assembly example female bushing special contacts din 41612 interchangeable 8602 contacts 2.3 .091 1.6 .062 4.82 .190 3.92 .154 2.54 .100 3.00 .118 15.3 .602 3.2 .125 a b 6.95 .274 2.54 .100 2.54 .100 78.74 3.100 95 3.740 88.9 3.500 9.65 .380 5.50 .216 3.2 .126 2.40 .98 8.4 .330 5.08/ .200 2.54/ .100 2.38/ .094 5.08/ .200 5.84/ .230 7.40/ .291 5.40/ .212 6.60 .260 3.56 .140 2.54/ .100 5.08 .200 5.08 .200 7.62/ .300 5.08/ .200 ? 2.40 .094 13.45 .530 3.81 .150 0.3 .012 1.27 .050 m2.5 .098 0.30 fixing center line fixing screw center line key center line a b c straight spill 5.00/ .197 13.40/ .527 ? 0.43/ .017 0.87/ .034 a b ww post nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 394 8
395 8602 nafi coaxial contacts to he 507 and kmx specifications male solder termination part number : 8602-1010 part number : 8602-1012 optical fiber contacts (din 41626) part number : 8012p43d168 part number : 8012s43d168 female solder termination part number : 8602-1011 for tight jacketed cable ? 2.7 (.106) mm fibre 100/140 please consult us for other cables and fibers power contacts to he 507 and kmx specifications male solder termination part number : 8602-1009 part number : 8602-1001 female solder termination part number : 8602-1008 current : 15 a awg 14 removal tool : 8630-07a others : please, consult us suffix number of coax or power cavities polarization contact plating contact termination connectors type number of signal contacts basic series 8602 - 100 - 22 - 13 - 5 - 10 26 - b 00 coaxial or power contact connector part numbers code abcdefgh i jkl nbr of cavities 123456789101112 see general ordering information page 388 21.80 to 26.30 .858 to 1.035 21.80 to 26.30 .858 to 1.035 removal tool : 8630-07a 17/ .669 24.7 max/ .972 max ? 5.2 .204 ? 5.2 .204 9.8 .385 22/ .866 17.1/ .673 21.8/ .858 ? 5.2 .204 23.7 max/ .933 max ? 5.2 .204 9.8 .385 0.85 .033 nafi 1 387-395_typo_mod:mise en page 1 24/02/2009 15:26 page 395 9
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